High Voltage Connector for HVIL System in EV 2 POS Socket 250A Busbar Lug A Key Box Mount

Part NO.: ST523100-A Category:
  • A robust and secure connector designed for high voltage interlock loop (HVIL) systems in electric vehicles (EVs).
  • With its 2-position socket and 250A capacity, which provide reliable connections for high current applications.
  • The key box mount feature ensures easy and secure installation
  • Entending in electric vehicle HVIL systems, ensuring safe and dependable connections crucial for the safety and functionality of EVs.
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HVIL, or high-voltage interlock loop, is a safety feature of hybrid and all-electric vehicles that protects people during the assembly, repair, maintenance and operation of a vehicle. The HVIL system is in place to protect those who may come into contact with high-voltage components at any stage of the electric vehicle lifecycle. HVIL acts as a circuit breaker that sends an alert or trouble code to the driver if a high-voltage connection becomes loose, disconnected or damaged during the vehicle’s operation. It also helps protect a vehicle??s driver and passengers in the event of an accident.

HVIL connector consists of a plug wrench with a card slot, a secondary lock with a guide slot and a high-voltage interlock microswitch to form an interlock mechanism. High-voltage interlock connectors include solutions for high-voltage, high-current, and signal connections for hybrid and electric vehicle high-voltage power harnesses and signal connections. It is available in a wide range of product options, 1 core to 3 cores, rated from 23A to 250A, touch resistant, single or multi-core shielded cables are available.

Application Scenarios

New energy vehicles, including electric and hybrid vehicles, use a variety of specialized connectors to meet their unique power and data communication needs. Some common types include: High Voltage Battery Connectors, Charging Connectors, High Voltage Wire Harnesses, etc.

Renhotec EV Overview

Product Type

Connector Type

Orientation

Color

Black

Mounting Type

Panel Mount

Shielding

Shielded

Shell Material

Nylon

Connector Type

Orientation

Color

Black

Mounting Type

Panel Mount

Shielding

Shielded

Shell Material

Nylon

Electrical Characteristics

Rated Current

Rated Voltage

1000V

Insulation Resistance

Rated Current

Rated Voltage

1000V

Insulation Resistance

Contact Type

Contact Finish

Silver Plating

Contact Material

Copper Alloy

Contact Finish

Silver Plating

Contact Material

Copper Alloy

Environmental Characteristics

Operating Temperature

-40°C-125°C

Flammability Rating

UL94 V-0

Ingress Protection

IP67

Operating Temperature

-40°C-125°C

Flammability Rating

UL94 V-0

Ingress Protection

IP67

Mechanical Characteristics

Mating Cycles

>100

Mating Cycles

>100

Connector Type

Orientation

Color

Black

Rated Current

Rated Voltage

1000V

Mounting Type

Panel Mount

Shielding

Shielded

Shell Material

Nylon

Contact Finish

Silver Plating

Operating Temperature

-40°C-125°C

Flammability Rating

UL94 V-0

Ingress Protection

IP67

Insulation Resistance

Mating Cycles

>100

Contact Material

Copper Alloy

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